Custom Packaging Inserts.

Packaging inserts are internal components designed to position, secure and protect products inside a box. A properly designed insert can prevent product movement, separate individual items and create an organised presentation when the packaging is opened.

At Sz.Variáns, custom packaging inserts can be designed according to the dimensions, shape and weight of the product and the construction of the box.

Paper, Cardboard and Custom Inserts

Depending on the packaging requirements, inserts can include:

• die-cut paper or cardboard inserts,

• product-positioning elements,

• dividers and compartment systems,

• multi-product inserts,

• foam inserts,

• custom internal structures for rigid boxes.

Packaging inserts can be particularly useful for bottles, cosmetics, chocolates, gifts, technical products and multi-product sets.

Inserts for Rigid and Folding Boxes

Custom internal structures can be incorporated into rigid boxes, including solutions made from bookbinding board. Sz.Variáns also uses paper and foam inserts as additional elements in premium packaging.

Die-cut cardboard inserts can be shaped precisely around the product. For new packaging constructions, structural drawings and prototypes can be prepared before production to verify fit and functionality.

Inserts for Multi-Product Packaging

When several products are placed in one box, custom inserts allow each item to have a dedicated position. This is particularly useful for gift sets, beverage packaging, cosmetic sets and premium product collections.

The right custom box insert can therefore combine product protection, secure positioning and presentation within a single packaging solution.